i have tried this on 2 different machines as well, both running vista ultimate. is there anything i can check?
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Check for update KB937287 (marked as critical). It did the job for me. You will need to restart your PC. And I think this bug isn't only on Firefox 3 beta 4 Portable but on the regular one too. In my case the process was running, but nothing happened. I will maybe post something at mozillazine.
didn't solve the problem on either of the machines i have tried it
Check this post (link).
I can't do much more, don't forget that it is beta, try the nighties (unstable) or the branch (sort of stable).
yep, roboform was the culprit